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The most common at-sea rigging failures we observe
tend to be shrouds or headstays failing due to
metal fatigue. The majority seem to be the stays
inside roller furling headsails. The weight of
the furling drum, foil and rolled up sail swinging
around at sea increases the advent of metal fatigue
in the wire headstay. A twice-yearly inspection
of the swages and the wire entry area above the
swages might help prevent failure. A three yearly
replacement of this headstay would be a wise precaution.
But should a failure occur at sea, immediately
head downwind and get a halyard secured to your
bow fitting, winch it up securely to serve as
a temporary headstay. Then, and only then, should
you deal with getting the sail down. This maneuver
could turn an at-sea gear failure into a nuisance
instead of a dismasting.
A very simple lash up can cut the risk of shroud
failure at sea, especially if you will be sailing
along on one tack for long periods. To prevent
metal fatigue in the leeward shrouds (which will,
without fail, slacken off and flop around as the
strain is all taken by the windward shrouds,)
simply secure a length of nylon line to the forward
shroud then wrap the line twice around all the
leeward shrouds, the lowers, intermediates and
upper shroud. Bring it back to the forward shroud,
snug it up and secure it tightly. This will keep
the shrouds from swinging to the boats motion,
i.e. it will cut the risk of metal fatigue. There
is no need to loosen off the lash-up when you
tack, as the stretchiness of the nylon line will
allow the shrouds to straighten out as per normal.
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